Efficient Roll Forming Lines
Explore a premium selection of roll forming machines, tailored for all your metal shaping needs. At Tube Form Solutions, we offer high-quality, efficient, and long-lasting roll forming solutions ideal for diverse industries. From detailed product specifications to customer reviews, our webpage is your one-stop destination for the best roll forming machines in the market. Upgrade your production line and achieve precision results with our top-of-the-line equipment.
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VLB develops, produces and installs roll forming lines and provides technical support. The design of the VLB roll forming machines is based on decades of experience in the sheet metal processing industry.
All automatic sheet metal forming lines have been developed in close collaboration with our customers to meet all specifications. In terms of geometry, precision, and stability of the profiled product, but also in terms of productivity and automation needs.
Nothing has been left to chance. Our automatic profiling lines are future-proof where new roller sets or modules can always be added later. The RF series roll forming lines are fast, accurate, and flexible, allowing sheet thicknesses from 0.3mm to 12mm at sheet widths up to 1400mm.
The VLB sheet metal roll forming machines contain highly innovative solutions. They have proven themselves in a wide range of sectors in construction, logistics, automotive, agriculture, road safety, consumer goods, and much more.
COIL UNWINDING MACHINE
It all starts with an unwinding machine. The VLB program ranges from simple and light to the most robust (20 tons) versions. They have variable-speed laser sensors and powerful integrated coil loading and unloading system.
PUNCHING MACHINE
Depending on the specifications of the finished product, a punching machine can be integrated into the roll forming line, either as a compact part of the line or as a standalone station. Although, they are always equipped with servo-controlled drives and touchscreen programming for high accuracy and speed. The tools can be single or multiple, with independent pneumatic drives and CNC programming.
ROLL FORMING STATIONS
The roll forming lines can contain different systems depending on the application and versatility desired by the customer. These can be quick-change cassettes, adjustable tools for producing profiles of different sizes, multiple tools for producing different profiles in the same arrangement, double roller sets with shared motorization, etc.
CUTTING & UNLOADING PROFILES
The cut can be performed by a stationary saw, which makes the cut during a short stop, or by a high-speed, servo-controlled cutting station. The last-mentioned system allows the production of profiles without stops. In that case, our automatic unloading system must be used. It is of course possible to make straight cuts without waste but also cuts at an angle.
The unloading systems are developed customer-specific, such as unloading on both sides in combination with a stacking or pallet table.
CONTROL
Components are integrated into the automatic VLB roll forming lines. They are individually controlled by a powerful and intuitive CNC controller. This guarantees the connection between all process steps from the plate spool to the automatic unloading table.
PLATE WELDING UNIT
For companies with a high production speed, this welding system ensures that the ends of the plate on the coil are automatically welded (end of the coil with a new beginning), which saves a lot of time when replacing the coil, and the material waste is considerably reduced.
VERTICAL PLATE STORAGE SYSTEM
The vertical plate storage system is used when it is not possible to make a pit on the floor, which contributes to the continuous operation of the roll forming line.
FAQs Related to Roll Forming Lines
A Roll Forming Line is a production system designed for continuous bending or forming of long strips of material using sets of rolls. It is a highly efficient method for shaping various profiles and achieving consistent results in large-scale manufacturing.
Roll Forming Lines differ by providing continuous and precise shaping of materials. Unlike other forming methods, they allow for consistent and repetitive production of complex profiles, making them ideal for applications requiring high-volume output.
Our Roll Forming Lines are versatile and can process a variety of materials, including steel, aluminum, and stainless steel. The machines are adaptable to different material thicknesses and are designed for a range of industrial applications.
Absolutely. SOCO Machinery's tube benders are versatile and can be used for both small-batch production and high-volume manufacturing. The machines are known for their efficiency and reliability in various production environments.
Roll Forming Lines find common applications in industries such as automotive, construction, aerospace, and appliance manufacturing. Their ability to produce consistent and precise profiles makes them valuable tools for large-scale production.
The production speed of our Roll Forming Lines can vary based on the specific requirements of the application and material being processed. Please refer to the specifications on our product page or contact our team for detailed information.
Absolutely. Tube Form Solutions' Roll Forming Lines are designed for high precision and tight-tolerance applications. The continuous and controlled forming process ensures that each piece meets the required specifications with consistency.
Yes, our Roll Forming Lines are customizable to meet specific industry standards and unique project requirements. We work closely with clients to tailor our machines to their precise needs, ensuring compliance with industry regulations and design specifications.
The maintenance schedule for Roll Forming Lines depends on factors such as production volume and material characteristics. We provide comprehensive guidance on maintenance procedures to ensure optimal performance and longevity of the machines
Lease A New Roll Forming Machine
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